Chill-mold Complex

UE "INSTITUTE BELNIILIT" designs chill-mold complexes, which consists of main equipment - chill-mold casting machines as well as auxiliary equipment for optimization industrial process of making casting blocks.

 
    CHILL-MOLD COMPLEXES FOR CASTING PISTONS
    Institute makes chill-mold complexes of three modifications, which allow producing all types of pistons with diameter up to 160 mm for gasoline and diesel engines with Ni-resist cast iron insertion or without it of monocline or multicline version. Each complex can be operated in semiautomatic and adjustment mode.
 
    Each complex consists of:
    - single-position chill-mold casting machine - 2 pcs.
    - mechanism of casting removal with cooling device on chute - 1 pcs.
    - hydraulic pump assembly - 1 pcs.
    - electric cabinet - 1 pcs.
 
    Complex is served by one pourer.
    Complex productivity depends on size and design of piston (e.g. for piston with diameter of 100 mm of gasoline engine is 70 casting per hour).
    Every complex is performed with tilting table for pouring the pistons with Ni-resist cast  iron insertion. The complexes can be operated with tilting of table and without tilting as well.
 
Specification of chill-mold complex
Parameter
Value of parameter for complex of model
4950К
4951К
4973К
Piston type
monocline
monocline (up to 5 clines)
monocline (up to 5 clines)
Maximum diameter of piston casting, mm
160
160
110
Oil pressure in hydraulic system, MPa
5
5
5
Installed capacity of electric motor of hydraulic pump assembly, kW
7,5
7,5
7,5
Overall dimensions of one machine with manipulator of casting removal, mm
2500х2100х2500
2500х2100х2500
2300х1645х2730
Weight of one machine with manipulator of casting removal, kg 
2200
2300
2600
 
    Chill-mold casting complexes mod. 4950K and 4951K are used for casting pistons of diesel engines, complex mod. 4973 - for pistons of gasoline engines, however in every particular case the complex to be chosen depending on piston design.